BMT

Unit 3: Other Materials in Construction

Paint, Varnish, Bitumen, Asphaltic Materials, Waterproofing Materials, Geotextiles, Carbon Composites; Types and Uses, Selection of Suitable Materials, Methods of Application

3.1 Paint, Varnish, Bitumen, and Asphaltic Materials

📖 Paints and Varnishes

Definition: Substances applied to surfaces for protection, decoration, or durability enhancement.

Types:

Uses:

Selection Criteria:

Methods of Application:

📖 Bitumen and Asphaltic Materials

Definition: Hydrocarbon-based materials used for waterproofing and road surfacing.

Types:

Uses:

Selection Criteria:

Methods of Application:

3.2 Waterproofing Materials

Definition: Materials used to prevent water penetration and moisture ingress.

Types:

Uses:

Selection Criteria:

Methods of Application:

3.3 Geotextiles

Definition: Permeable fabrics used to improve soil performance.

Types:

Uses:

Selection Criteria:

Methods of Application:

3.4 Carbon Composites

Definition: High-strength, lightweight materials made of carbon fibers embedded in resin.

Types:

Uses:

Selection Criteria:

Methods of Application:

3.5 Types and Uses

Material Type Key Uses Example Applications
Paints & Varnishes Surface protection & decoration Walls, woodwork, metal surfaces
Bitumen & Asphalt Waterproofing, roads, roofing Pavements, roof waterproofing
Waterproofing Compounds Moisture prevention Basements, water tanks, terraces
Geotextiles Soil reinforcement, separation Roads, embankments, drainage
Carbon Composites Structural strengthening RCC beams, slabs, bridges

3.6 Selection of Suitable Materials in Building Construction

Factors to Consider:

3.7 Methods of Application

Material Application Method Notes
Paints & Varnishes Brush, roller, spray Clean and prime surface before application
Bitumen & Asphalt Spraying, spreading, heating Ensure proper compaction
Waterproofing Membranes Brush, trowel, spray, sheet overlap Overlap and seal joints carefully
Geotextiles Laying, pinning, covering with soil Avoid wrinkles and tears
Carbon Composites Epoxy bonding, laminating, wrapping Surface must be clean and dry

3.8 Site Observations / Practical Insight

3.9 Summary Table – Comparison of “Other Construction Materials”

Material Composition / Constituents Primary Function / Purpose Types / Classification Key Properties Applications in Civil Engineering Relevant IS / ASTM Codes
Paints & Varnishes Pigments, binders (resins/oils), solvents, additives, driers Provide decorative finish, protection from corrosion, weathering, and chemical attack Oil-based, water-based, emulsion, epoxy, enamel, acrylic, polyurethane, alkyd, etc. Adhesion, opacity, colour retention, chemical resistance, film-forming ability External walls, steel structures, concrete surfaces, interior finishing IS 101 (Testing of paints), IS 2932 (Enamel paints), IS 5411 (Synthetic resin paints)
Bitumen & Asphaltic Materials Hydrocarbon material derived from crude petroleum; mixture of asphaltenes and maltenes Binding and waterproofing agent for roads and roofs Penetration grade, viscosity grade, cutback, emulsified, blown bitumen, mastic asphalt Adhesion, ductility, viscosity, softening point, waterproofing, durability Road construction (flexible pavements), damp-proofing, roofing felts, joint sealing IS 73 (Bitumen), IS 702 (Industrial bitumen), ASTM D946, ASTM D5
Waterproofing Materials Cementitious coatings, bituminous membranes, polymer-modified mortars, crystalline admixtures, PU and acrylic coatings Prevent ingress of water, moisture, and chemical attack Cementitious, bituminous, liquid-applied membranes, sheet membranes, integral waterproofing admixtures Impermeability, elasticity, chemical resistance, adhesion, UV stability Roof slabs, basements, water tanks, podiums, retaining walls, bathrooms IS 2645 (Integral waterproofing), IS 3384 (Bituminous felts), ASTM C836 (Liquid membranes)
Geotextiles Synthetic polymers such as polypropylene, polyester, polyethylene, or natural fibres (jute, coir) Separation, filtration, drainage, reinforcement, protection Woven, non-woven, knitted High tensile strength, permeability, chemical and biological resistance, flexibility Road subgrades, embankments, retaining walls, landfills, drainage systems IS 16391 (Geotextiles – properties), ASTM D4595 (Tensile strength), ASTM D4491 (Permeability)
Carbon Composites Carbon fibres + polymer matrix (epoxy, polyester, or vinyl ester resins) Structural strengthening, corrosion resistance, and lightweight reinforcement Carbon fibre-reinforced polymer (CFRP), Carbon-carbon composites High tensile strength, low density, corrosion resistance, fatigue durability Strengthening of RC beams, seismic retrofitting, aerospace, bridges, façade panels IS 15916 (FRP use in structures), ASTM D3039 (Tensile testing of CFRP), ACI 440.2R

Observations & Comparative Insights

Aspect Paints Bitumen Waterproofing Geotextiles Carbon Composites
Base Nature Organic / polymeric coatings Petroleum-based hydrocarbon Cementitious / polymeric / bituminous Synthetic / natural fibre fabric Fibre-reinforced polymer
Water Resistance Moderate Excellent Excellent Moderate (used with drainage) High
Mechanical Strength Low Moderate Moderate High (tensile) Very High
Temperature Sensitivity Moderate High Variable (depends on polymer) Low Stable (depends on resin)
Durability 5–10 years 5–15 years 10–20 years >25 years 30–50 years
Cost Low Moderate Moderate Moderate High
Ease of Application Easy (brush/spray) Heated or spread Brush / roller / spray / torch Laid or stitched Requires skilled labour
Typical Role Aesthetic & protective Binder & waterproofing Barrier against water Soil stabilization & separation Structural strengthening

Material Selection Guidelines in Building Construction

Construction Element Recommended Material Reason / Function
External façade / walls Acrylic or PU paint Weather resistance & aesthetics
Roof slab Cementitious or PU waterproof coating Crack-bridging, UV resistance
Basement / retaining wall Bituminous or crystalline waterproofing Hydrostatic pressure resistance
Flexible pavements VG-30 / VG-40 bitumen Adequate viscosity & rutting resistance
Landfill or embankment Non-woven geotextile Filtration & drainage
RC beam strengthening CFRP sheets or laminates High tensile strength, corrosion-proof

3.10 Activities / Exercises

🔹 Activity 1: Material Identification

🔹 Activity 2: Site Observation

🔹 Activity 3: Mini-Case Report